Precision Machining

• Performing turning, milling, drilling, and tapping on advanced CNC machining centers.

• Achieving ultra-high precision down to ±1 micron and strict geometric tolerances.

• Guaranteeing perfect product functionality and assembly compatibility.

Precision Machining - Achieving Micron-Level Accuracy

The rough casting is transformed into a functional, high-precision component in this phase. Our machining capabilities are where the promise of ±1μm tolerance is delivered, ensuring perfect fit and performance in your final assembly.

1. Sophisticated Fixturing & Setup

- Custom Fixtures: We design and manufacture dedicated fixtures to hold the complex geometry of castings securely and without distortion, ensuring machining accuracy from the first operation.

- CNC Program Optimization: Machining programs, often derived directly from the design phase CAD models, are simulated and optimized to define the most efficient tool paths and cutting parameters.

2. Multi-Axis CNC Machining

- Advanced Machining Centers: Our workshop is equipped with multi-axis CNC milling and turning centers, capable of machining complex contours, deep holes, and fine threads from any angle in a single setup.

- In-Process Quality Checks: Critical dimensions are verified using on-machine probing systems during the machining process, allowing for real-time compensation and ensuring consistency.

3.Machining Critical Features for Reliable Assembly

CNC machining is used to achieve the specified dimensions and functional features required for component assembly. Depending on the part design, machining may include precision bores, threaded holes, mounting faces, sealing surfaces, and other critical interfaces. Fixture design, datum selection, machining sequence, and in-process inspection are considered according to the component geometry and drawing requirements.

4. Deburring & Cleaning

- Meticulous Finishing: All sharp edges and burrs generated during machining are carefully removed through manual and automated processes to meet safety and functional requirements.

- Interim Cleaning: Parts are thoroughly cleaned to remove all cutting fluids and metal chips, preparing them for the final surface treatment.

Why This Phase Matters for You:

Our integrated approach, where the same team controls both casting and machining, eliminates communication barriers. We understand the specific demands machining places on a casting, guaranteeing a seamless transition and delivering components that are not just precise in geometry, but also optimized for manufacturability and performance.