| Parameter / Process | Specification & Technical Highlights | Advantage / Value |
| Material | Grade 304 Stainless Steel (CF8 / 1.4301 equivalent) | Excellent general corrosion resistance and durability for versatile industrial pipeline media. |
| Valve Standards | DN80 / CL150 (Class 150) | Compliant with international flange and pressure rating standards for seamless pipeline integration. |
| Unit Weight | 46.33 kg (Heavy-Duty Large Scale) | Demonstrates our advanced capability in handling heavy, large-scale precision investment casting. |
| Advanced Core Process | Water-Soluble Core Molding for wax mold pressing | Enables the creation of complex, seamless inner cavities with ultra-smooth fluid channels, minimizing pressure drop. |
| Tooling Design | Optimized mold structure | Reduces internal stress during casting and minimizes potential subsurface defects in thick-walled sections. |
| Casting Tolerance | ISO 8062 (GB/T6414) CT6 Grade | High near-net-shape accuracy, drastically reducing secondary CNC machining time on flanges and sealing faces. |
To ensure long-term pressure containment and flawless structural integrity under industrial environments, we execute strict final inspections:
This dn80 gate valve is presented as a representative custom‑manufactured component for Industrial pipeline media; Gate‑valve body / heavy‑duty pressure‑containing valve application Honyang Cast develops similar parts from customer drawings rather than offering a fixed catalog specification.
The manufacturing plan must connect the part's functional geometry—DN80 / CL150 (Class 150); Heavy, large‑scale valve casting; Complex inner cavity; Thick‑walled sections and flanged sealing faces—with tooling, investment casting, machining and measurable inspection requirements. Final dimensions, interfaces and acceptance criteria are confirmed during drawing review.
PROJECT‑SPECIFIC SUPPLY
Material grade, dimensions, tolerance zones, machining allowance, surface condition, operating requirements and inspection records are confirmed after review of the customer’s 2D drawing, 3D model and project specification.
The parameter set is selected for this component’s function. Unknown values remain drawing‑controlled and must not be replaced with generic catalog data.
| Engineering Item | Reference / Custom Requirement | Verification Basis |
|---|---|---|
| Material grade | Grade 304 Stainless Steel (CF8 / 1.4301 equivalent) | Confirm governing standard and chemistry requirements. |
| Part weight | 46.33 kg | Confirm target weight and allowable variation when relevant. |
| Functional geometry | DN80 / CL150 (Class 150); Heavy, large‑scale valve casting; Complex inner cavity; Thick‑walled sections and flanged sealing faces | Identify drawing datums and critical‑to‑function features. |
| Casting / process reference | Precision investment casting; Water‑soluble core molding for wax‑mold pressing; Optimized tooling/mold structure; ISO 8062 (GB/T6414) CT6 casting tolerance; Secondary CNC machining of flanges and sealing faces; Optional sandblasting, acid passivation or pickling stated as services | Confirm which steps apply to the quoted production route. |
| Dimensions and tolerances | To be confirmed from customer drawing. | Define casting tolerance separately from machined dimensions and GD&T. |
| Operating conditions | To be specified by customer. | Provide medium, load, temperature, pressure, speed or hygiene requirements as applicable. |
| Recommended additional fields | Supply scope; Customer drawing/revision; Material grade; Nominal size/rating; Casting and machined weights; Flange standard; Wall‑thickness map; Machining datums; Pressure‑test specification; NDT requirements | Complete before publishing numeric claims or quoting production. |
| Structural Feature | Why It Matters | Manufacturing Response |
|---|---|---|
| DN80 / CL150 (Class 150) | This feature influences fit, flow, load transfer, manufacturability or downstream assembly. | Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary. |
| Heavy, large‑scale valve casting | This feature influences fit, flow, load transfer, manufacturability or downstream assembly. | Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary. |
| Complex inner cavity | This feature influences fit, flow, load transfer, manufacturability or downstream assembly. | Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary. |
| Thick‑walled sections and flanged sealing faces | This feature influences fit, flow, load transfer, manufacturability or downstream assembly. | Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary. |
A project‑specific route is established after review of geometry, alloy, tolerance, volume and validation requirements.
Source Page Process References
PROCESS SCOPE
Investment casting and CNC machining are described as the core route. Heat treatment, coating, polishing, balancing, pressure testing, radiographic testing, PPAP or other special processes must be shown as project‑specific unless their scope is confirmed.
Honyang Cast supports drawing‑based development of dn80 gate valve and related investment cast components from manufacturability review through sample approval and repeat production.
| Application Requirement | Manufacturing Value |
|---|---|
| Drawing‑defined fit and function | A part‑specific DFM and inspection plan links casting geometry to the actual assembly and operating requirement. |
| Integrated complex geometry | Investment casting can consolidate features and reduce fabrication or excessive stock removal where the approved design supports it. |
| Repeatable critical interfaces | Controlled datums, machining and inspection support consistent assembly of functional surfaces and mating features. |
| Material and process traceability | Agreed material and inspection records provide evidence against the drawing and quality plan. |
| Product‑specific value | Demonstrate capability for heavy, complex pressure‑boundary valve castings with soluble‑core cavity formation and downstream machining. |
Design Inputs Required From the Customer
SEND YOUR DRAWING FOR A MANUFACTURABILITY REVIEW
Upload the drawing and 3D model for your dn80 gate valve together with material, quantity, operating conditions and inspection requirements. Our team will review the casting route, machining scope and quality plan before quotation.
Leading manufacturer specializing in precision investment casting and CNC machining of high-performance steel components for critical industrial applications.
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