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Pumps & Valves
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50-01 Valve Body

  • Material:Grade 316L Stainless Steel 
  • Unit Weight:1.129 kg
  • Casting Tolerance:ISO 8062 (GB/T6414) CT6 Grade
  • Surface Finish:Uniform Mechanical Polishing

Description

Technical Specifications & Capabilities

Parameter / Process Specification & Technical Highlights Customer Benefits / Value
Product Name 50-01 Valve Body Standardized industrial fluid control component layout.
Material Grade 316L Stainless Steel (Ultra-Low Carbon) Delivers exceptional resistance to pitting, chemical erosion, and intergranular corrosion in water and fluid systems.
Application Scenario Industrial Pipelines / Water Treatment / Fluid Control Systems Ideal for pressure reducing, altitude, or surge control valve assemblies.
Unit Weight 1.129 kg Compact and robust heavy-duty wall thickness designed to handle continuous hydraulic pressure.
Geometry Feature Porous and Narrow-Groove Intricate Internals Advanced internal routing that guides fluid smoothly, minimizing turbulence and pressure drops.
Casting Tolerance ISO 8062 (GB/T6414) CT6 Grade High near-net-shape accuracy, reducing the secondary CNC machining required for critical O-ring grooves and flange seats.
Surface Finish Uniform Mechanical Polishing Provides an ultra-smooth finish on "direct use surfaces" to prevent mineral scaling or media buildup inside the valve.

Advanced Quality Control for Flow Control Reliability

To ensure fail-safe operation and zero-leakage in pressurized fluid networks, our 50-01 valve bodies undergo severe inspections:

  • Pressure & Airtightness Integrity: 100% tested under pressure to guarantee the 316L housing is completely solid, with zero subsurface porosity or leakage.
  • Narrow-Groove & Port Inspection: Special focus on cleaning and inspecting the porous narrow grooves to ensure smooth valve stem movement and perfect guide-hole alignment.
  • Dimensional Accuracy (CMM): Measured via Coordinate Measuring Machines to verify that internal sealing lips, thread depths, and exterior mounting guides perfectly match CAD blueprints.
  • Material Certification: Evaluated via Spectrometer to guarantee precise 316L chemistry for long-term anti-rust performance.

Custom OEM / ODM Services

  • Tailored Configurations: We custom-cast various valve body configurations (Globe pattern, Angle pattern) and sizes based on your 2D/3D files (STEP, IGES).
  • Optional Testing: Hydrostatic pressure log data and liquid penetrant testing (LPT) reports can be provided upon request.

Custom 50‑01 Valve Body Investment Casting

This 50‑01 valve body is presented as a representative custom‑manufactured component for Industrial pipelines; Water treatment; Fluid control systems; Pressure‑reducing, altitude or surge‑control valve assemblies Honyang Cast develops similar parts from customer drawings rather than offering a fixed catalog specification.

The manufacturing plan must connect the part's functional geometry—Porous and narrow‑groove intricate internals; Internal sealing lips, thread depths, mounting guides, O‑ring grooves and flange seats are referenced—with tooling, investment casting, machining and measurable inspection requirements. Final dimensions, interfaces and acceptance criteria are confirmed during drawing review.

PROJECT‑SPECIFIC SUPPLY

Material grade, dimensions, tolerance zones, machining allowance, surface condition, operating requirements and inspection records are confirmed after review of the customer’s 2D drawing, 3D model and project specification.

Key Technical Parameters & Custom Specifications

The parameter set is selected for this component’s function. Unknown values remain drawing‑controlled and must not be replaced with generic catalog data.

Engineering Item Reference / Custom Requirement Verification Basis
Material grade Grade 316L Stainless Steel (Ultra‑Low Carbon) Confirm governing standard and chemistry requirements.
Part weight 1.129 kg Confirm target weight and allowable variation when relevant.
Functional geometry Porous and narrow‑groove intricate internals; Internal sealing lips, thread depths, mounting guides, O‑ring grooves and flange seats are referenced Identify drawing datums and critical‑to‑function features.
Casting / process reference Precision casting / investment casting; ISO 8062 (GB/T6414) CT6 casting tolerance; Uniform mechanical polishing; Secondary CNC machining of O‑ring grooves and flange seats Confirm which steps apply to the quoted production route.
Dimensions and tolerances To be confirmed from customer drawing. Define casting tolerance separately from machined dimensions and GD&T.
Operating conditions To be specified by customer. Provide medium, load, temperature, pressure, speed or hygiene requirements as applicable.
Recommended additional fields Customer drawing/revision; Material grade; Unit weight; Nominal interfaces; Port/groove geometry; Casting tolerance; Machining datums; Surface finish; Pressure test; NDT requirement Complete before publishing numeric claims or quoting production.

Part Design & Structural Features

Structural Feature Why It Matters Manufacturing Response
Porous and narrow‑groove intricate internals This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Review core strategy, cavity access, local wall thickness and cleanliness verification for the internal or intersecting features.
Internal sealing lips, thread depths, mounting guides, O‑ring grooves and flange seats are referenced This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Review core strategy, cavity access, local wall thickness and cleanliness verification for the internal or intersecting features.

Manufacturing Process & Machining Plan

Manufacturing Process & Machining Plan.jpg

A project‑specific route is established after review of geometry, alloy, tolerance, volume and validation requirements.

  1. Drawing and DFM review — identify functional interfaces, wall transitions, draft, machining allowance, datums and inspection access.
  2. Tooling and pattern planning — develop the wax tooling, core strategy and pattern assembly method required by the approved geometry.
  3. Investment casting — control wax pattern, ceramic shell, melting, pouring and solidification for the selected alloy and part geometry.
  4. Shell removal and finishing — remove gating, clean the casting and prepare critical areas for inspection or machining.
  5. CNC machining where required — machine sealing faces, bores, threads, holes or mounting interfaces defined by the drawing.
  6. Final inspection and records — verify agreed characteristics and compile project‑required material, dimensional or NDT records.

Source Page Process References

  • Precision casting / investment casting — applicability and scope to be confirmed for this project.
  • ISO 8062 (GB/T6414) CT6 casting tolerance — applicability and scope to be confirmed for this project.
  • Uniform mechanical polishing — applicability and scope to be confirmed for this project.
  • Secondary CNC machining of O‑ring grooves and flange seats — applicability and scope to be confirmed for this project.

PROCESS SCOPE

Investment casting and CNC machining are described as the core route. Heat treatment, coating, polishing, balancing, pressure testing, radiographic testing, PPAP or other special processes must be shown as project‑specific unless their scope is confirmed.

Custom Development Capability

Honyang Cast supports drawing‑based development of 50‑01 valve body and related investment cast components from manufacturability review through sample approval and repeat production.

  1. RFQ input — submit 2D drawing, STEP/IGES model, material, annual volume, operating conditions and critical characteristics.
  2. DFM review — align casting feasibility, core or gating strategy, machining allowance, datum scheme and inspection approach.
  3. Tooling and sample — develop tooling, produce initial samples and inspect agreed characteristics.
  4. Customer approval — review samples, dimensions and records under the agreed approval process.
  5. Production delivery — supply as‑cast, machined, finished or assembly‑ready parts according to the confirmed scope.

Application Value & Service Requirements

Application Requirement Manufacturing Value
Drawing‑defined fit and function A part‑specific DFM and inspection plan links casting geometry to the actual assembly and operating requirement.
Integrated complex geometry Investment casting can consolidate features and reduce fabrication or excessive stock removal where the approved design supports it.
Repeatable critical interfaces Controlled datums, machining and inspection support consistent assembly of functional surfaces and mating features.
Material and process traceability Agreed material and inspection records provide evidence against the drawing and quality plan.
Product‑specific value Use as a custom manufacturing case for compact 316L fluid‑control bodies requiring intricate internal geometry and post‑cast finishing.

Design Inputs Required From the Customer

  • 2D manufacturing drawing and 3D model in STEP, IGES or another agreed format.
  • Material grade or operating‑performance requirements.
  • Service medium, load, temperature, pressure, speed, vibration or hygiene conditions as applicable.
  • Critical dimensions, GD&T, machining datums and surface‑finish requirements.
  • Required NDT, material certificates, dimensional reports and approval process.
  • Estimated annual volume, batch size and target timing.

CALL TO ACTION

SEND YOUR DRAWING FOR A MANUFACTURABILITY REVIEW

Upload the drawing and 3D model for your 50‑01 valve body together with material, quantity, operating conditions and inspection requirements. Our team will review the casting route, machining scope and quality plan before quotation.

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50 01 valve body-2

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Up to 3 files, each no larger than 30MB. Supported formats: jpg, jpeg, png, pdf, doc, docx, xls, xlsx, csv, txt, stp, step, igs, x_t, dxf, prt, sldprt, sat, rar, zip.