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Pumps & Valves
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Valve Body

  • Material:Grade 316 Stainless Steel (CF8M / 1.4408)
  • Unit Weight:9.86 kg
  • Casting Tolerance:ISO 8062 (GB/T6414) CT6 Grade
  • Balancing & Finish:Dynamic Balance Test Required,
    Precision surface machining treatment

Description

Technical Specifications & Capabilities

Parameter / Process Specification & Technical Highlights Advantage / Value
Material Grade 316 Stainless Steel (CF8M / 1.4408) Provides superior corrosion resistance (especially against chlorides) and high-temperature durability in petrochemical environments.
Unit Weight 9.86 kg Balanced structural weight for heavy-duty, high-velocity industrial pump systems.
Flow Channel 6mm Narrow Flow Channel (Ultra-precise) Designed for optimized fluid dynamics, maximizing pump efficiency while handling aggressive media.
Advanced Process • Wax parts splicing
• Complex inner cavity shell making
• Difficult-to-dry geometry control
Mastery of high-difficulty lost wax casting to ensure seamless, obstacle-free internal fluid pathways.
Casting Tolerance ISO 8062 (GB/T6414) CT6 Grade Exceptional near-net-shape accuracy, reducing costly post-casting machining.
Balancing & Finish • Dynamic Balance Test Required
• Precision surface machining treatment
Eliminates vibration during high-speed rotation, extending equipment lifespan and bearing health.

Comprehensive Quality Control & Testing

To ensure maximum operational safety and flawless performance in petrochemical applications, we offer standard-compliant verification:

  • Dynamic Balancing Test: 100% verified to eliminate rotational imbalance, ensuring smooth and quiet pump operation at high RPMs.
  • Dimensional & Geometry Check: High-precision inspection via Coordinate Measuring Machines (CMM) to verify blade profile and complex internal structures against CAD data.
  • NDT & Material Inspection: Supported by Spectrometers for chemical analysis, hardness testers for mechanical properties, and Liquid Penetrant Testing (LPT) to detect any micro-defects.
  • Surface Treatment: Customized surface finishing (such as Passivation for enhanced anti-corrosion layer) available upon request.

Custom OEM / ODM Services

  • Tailored Engineering: We specialize in custom impeller casting based on your 2D drawings or 3D files (STEP, IGES, DWG).
  • Full Traceability: Material certificates and complete quality inspection reports (including dynamic balance data) are provided with every batch.

Custom Valve Body Investment Casting

This valve body is presented as a representative custom‑manufactured component for Application and host equipment must be confirmed against the approved drawing before publication. Honyang Cast develops similar parts from customer drawings rather than offering a fixed catalog specification.

The manufacturing plan must connect the part's functional geometry—6 mm narrow flow channel; Complex inner cavity; Difficult‑to‑dry geometry—with tooling, investment casting, machining and measurable inspection requirements. Final dimensions, interfaces and acceptance criteria are confirmed during drawing review.

PROJECT‑SPECIFIC SUPPLY

Material grade, dimensions, tolerance zones, machining allowance, surface condition, operating requirements and inspection records are confirmed after review of the customer’s 2D drawing, 3D model and project specification.

Key Technical Parameters & Custom Specifications

The parameter set is selected for this component’s function. Unknown values remain drawing‑controlled and must not be replaced with generic catalog data.

Engineering Item Reference / Custom Requirement Verification Basis
Material grade Grade 316 Stainless Steel (CF8M / 1.4408) Confirm governing standard and chemistry requirements.
Part weight 9.86 kg Confirm target weight and allowable variation when relevant.
Functional geometry 6 mm narrow flow channel; Complex inner cavity; Difficult‑to‑dry geometry Identify drawing datums and critical‑to‑function features.
Casting / process reference Lost‑wax casting; Wax‑part splicing; Complex inner‑cavity shell making; Difficult‑to‑dry geometry control; ISO 8062 (GB/T6414) CT6 casting tolerance; Precision surface machining Confirm which steps apply to the quoted production route.
Dimensions and tolerances To be confirmed from customer drawing. Define casting tolerance separately from machined dimensions and GD&T.
Operating conditions To be specified by customer. Provide medium, load, temperature, pressure, speed or hygiene requirements as applicable.
Recommended additional fields Customer drawing/revision; Component function; Material grade; Unit weight; Channel geometry; Interfaces; Casting tolerance; Machining datums; Balance requirement if applicable; Inspection requirements Complete before publishing numeric claims or quoting production.

Part Design & Structural Features

Structural Feature Why It Matters Manufacturing Response
6 mm narrow flow channel This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Review core strategy, cavity access, local wall thickness and cleanliness verification for the internal or intersecting features.
Complex inner cavity This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary.
Difficult‑to‑dry geometry This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Define datums, sealing or mating interfaces, machining allowance and integrity checks for the pressure or structural boundary.

Manufacturing Process & Machining Plan

Manufacturing Process & Machining Plan.jpg

A project‑specific route is established after review of geometry, alloy, tolerance, volume and validation requirements.

  1. Drawing and DFM review — identify functional interfaces, wall transitions, draft, machining allowance, datums and inspection access.
  2. Tooling and pattern planning — develop the wax tooling, core strategy and pattern assembly method required by the approved geometry.
  3. Investment casting — control wax pattern, ceramic shell, melting, pouring and solidification for the selected alloy and part geometry.
  4. Shell removal and finishing — remove gating, clean the casting and prepare critical areas for inspection or machining.
  5. CNC machining where required — machine sealing faces, bores, threads, holes or mounting interfaces defined by the drawing.
  6. Final inspection and records — verify agreed characteristics and compile project‑required material, dimensional or NDT records.

Source Page Process References

  • Lost‑wax casting — applicability and scope to be confirmed for this project.
  • Wax‑part splicing — applicability and scope to be confirmed for this project.
  • Complex inner‑cavity shell making — applicability and scope to be confirmed for this project.
  • Difficult‑to‑dry geometry control — applicability and scope to be confirmed for this project.
  • ISO 8062 (GB/T6414) CT6 casting tolerance — applicability and scope to be confirmed for this project.
  • Precision surface machining — applicability and scope to be confirmed for this project.

PROCESS SCOPE

Investment casting and CNC machining are described as the core route. Heat treatment, coating, polishing, balancing, pressure testing, radiographic testing, PPAP or other special processes must be shown as project‑specific unless their scope is confirmed.

Custom Development Capability

Honyang Cast supports drawing‑based development of valve body and related investment cast components from manufacturability review through sample approval and repeat production.

  1. RFQ input — submit 2D drawing, STEP/IGES model, material, annual volume, operating conditions and critical characteristics.
  2. DFM review — align casting feasibility, core or gating strategy, machining allowance, datum scheme and inspection approach.
  3. Tooling and sample — develop tooling, produce initial samples and inspect agreed characteristics.
  4. Customer approval — review samples, dimensions and records under the agreed approval process.
  5. Production delivery — supply as‑cast, machined, finished or assembly‑ready parts according to the confirmed scope.

Application Value & Service Requirements

Application Requirement Manufacturing Value
Drawing‑defined fit and function A part‑specific DFM and inspection plan links casting geometry to the actual assembly and operating requirement.
Integrated complex geometry Investment casting can consolidate features and reduce fabrication or excessive stock removal where the approved design supports it.
Repeatable critical interfaces Controlled datums, machining and inspection support consistent assembly of functional surfaces and mating features.
Material and process traceability Agreed material and inspection records provide evidence against the drawing and quality plan.
Product‑specific value After identity confirmation, use as a manufacturability case for difficult‑to‑shell, narrow‑channel stainless investment castings.

Design Inputs Required From the Customer

  • 2D manufacturing drawing and 3D model in STEP, IGES or another agreed format.
  • Material grade or operating‑performance requirements.
  • Service medium, load, temperature, pressure, speed, vibration or hygiene conditions as applicable.
  • Critical dimensions, GD&T, machining datums and surface‑finish requirements.
  • Required NDT, material certificates, dimensional reports and approval process.
  • Estimated annual volume, batch size and target timing.

CALL TO ACTION

SEND YOUR DRAWING FOR A MANUFACTURABILITY REVIEW

Upload the drawing and 3D model for your pump body together with material, quantity, operating conditions and inspection requirements. Our team will review the casting route, machining scope and quality plan before quotation.

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valve body544-2

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