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Automotive
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Turbine Casing

  • Material:Grade 310 Stainless Steel
  • Unit Weight:7.88 kg
  • Geometry Feature:Long Special-Shaped Through-Hole & Narrow Grooves
  • Casting Tolerance:ISO 8062 (GB/T6414) CT6 Grade

Description

Technical Specifications & Advanced Engineering

Parameter / Process Specification & Technical Highlights Customer Benefits / Value
Material Grade 310 Stainless Steel (High-Ni-Cr Heat-Resistant Steel) Delivers ultimate scaling resistance and high creep strength under continuous high temperatures up to 1100°C+; prevents thermal fatigue.
Application Scenario Automotive Field / Advanced Turbocharging, EGR, & Exhaust System Components Specifically engineered for high-vibration and aggressive hot gas routing in high-performance or heavy-duty automotive engines.
Unit Weight 7.88 kg Robust yet structurally optimized weight, presenting ideal thickness consistency for critical automotive assemblies.
Geometry Feature Long Special-Shaped Through-Hole & Narrow Grooves Intricate geometric layout; seamlessly routes internal fluids or exhaust gases while saving outer layout space.
Core Technology Water-Soluble Core Molding for intricate inner hole Creates a flawless, seamless internal cavity for the complex long-through profile, eliminating air flow restriction and minimizing engine backpressure.
Pouring System Multi-Gate Gating System Molding Scientifically engineered gating layout ensures uniform steel liquid distribution, completely avoiding cold shuts or porosity in narrow groove regions.
Casting Tolerance ISO 8062 (GB/T6414) CT6 Grade High near-net-shape accuracy simplifies final CNC machining setup on critical joint faces and bolt holes.

Strict Automotive-Grade Quality Control & Testing

To ensure fail-safe performance and precise dimensional compliance under repetitive thermal shock cycles, every single batch undergoes elite validation:

  • Internal Channel Clearance Inspection: 100% video-endoscope verified to ensure that the long special-shaped through-holes and narrow grooves are completely smooth, with absolutely zero water-soluble core residues or internal slag inclusions.
  • Dimensional Accuracy & True Position (CMM): Measured via high-precision Coordinate Measuring Machines to check the geometric layout profile of the long part, preventing structural warping and guaranteeing flawless alignment with mating automotive housings.
  • High-Temperature Metallurgy Control: Validated by Spectrometers to ensure exact 310 grade chemical composition (25% Chromium, 20% Nickel) for maximum oxidation resistance.
  • Non-Destructive Testing (NDT): Processed via Liquid Penetrant Testing (LPT) to guarantee that the critical narrow grooves and thin-wall radiuses are completely free of surface or thermal micro-cracks.

Custom OEM / ODM Services for Tier-1 Automotive Supply Chains

  • Intricate Blueprint Customization: We specialize in custom investment casting for long, irregular-shaped, or multi-channel automotive parts based on your 3D digital technical data (STEP, IGES).
  • Flexible Surface Post-Treatments: Standard shot-blasting, professional sandblasting, or precise chemical pickling are available depending on your engineering standard requirements.
  • PPAP & Traceability Support: Complete material mill test certificates (EN 10204 3.1) and detailed CMM dimension logs are standard with every shipment to support your internal quality auditing.

Custom Turbine Casing Investment Casting

This turbine casing is presented as a representative custom‑manufactured component for Automotive field; Turbocharging; EGR; Exhaust‑system components Honyang Cast develops similar parts from customer drawings rather than offering a fixed catalog specification.

The manufacturing plan must connect the part's functional geometry—Long special‑shaped through‑hole; Narrow grooves—with tooling, investment casting, machining and measurable inspection requirements. Final dimensions, interfaces and acceptance criteria are confirmed during drawing review.

PROJECT‑SPECIFIC SUPPLY

Material grade, dimensions, tolerance zones, machining allowance, surface condition, operating requirements and inspection records are confirmed after review of the customer’s 2D drawing, 3D model and project specification.

Key Technical Parameters & Custom Specifications

The parameter set is selected for this component’s function. Unknown values remain drawing‑controlled and must not be replaced with generic catalog data.

Engineering Item Reference / Custom Requirement Verification Basis
Material grade Grade 310 Stainless Steel; Page describes it as high‑Ni‑Cr heat‑resistant steel Confirm governing standard and chemistry requirements.
Part weight 7.88 kg Confirm target weight and allowable variation when relevant.
Functional geometry Long special‑shaped through‑hole; Narrow grooves Identify drawing datums and critical‑to‑function features.
Casting / process reference Water‑soluble core molding for the intricate inner hole; Multi‑gate gating‑system molding; Optional shot blasting, sandblasting or pickling is described Confirm which steps apply to the quoted production route.
Dimensions and tolerances To be confirmed from customer drawing. Define casting tolerance separately from machined dimensions and GD&T.
Operating conditions To be specified by customer. Provide medium, load, temperature, pressure, speed or hygiene requirements as applicable.
Recommended additional fields Add channel geometry, wall thickness, flange datums, machining allowance and verified service conditions. Complete before publishing numeric claims or quoting production.

Part Design & Structural Features

Structural Feature Why It Matters Manufacturing Response
Long special‑shaped through‑hole This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Review core strategy, cavity access, local wall thickness and cleanliness verification for the internal or intersecting features.
Narrow grooves This feature influences fit, flow, load transfer, manufacturability or downstream assembly. Review core strategy, cavity access, local wall thickness and cleanliness verification for the internal or intersecting features.

Manufacturing Process & Machining Plan

Manufacturing Process & Machining Plan.jpg

A project‑specific route is established after review of geometry, alloy, tolerance, volume and validation requirements.

  1. Drawing and DFM review — identify functional interfaces, wall transitions, draft, machining allowance, datums and inspection access.
  2. Tooling and pattern planning — develop the wax tooling, core strategy and pattern assembly method required by the approved geometry.
  3. Investment casting — control wax pattern, ceramic shell, melting, pouring and solidification for the selected alloy and part geometry.
  4. Shell removal and finishing — remove gating, clean the casting and prepare critical areas for inspection or machining.
  5. CNC machining where required — machine sealing faces, bores, threads, holes or mounting interfaces defined by the drawing.
  6. Final inspection and records — verify agreed characteristics and compile project‑required material, dimensional or NDT records.

Source Page Process References

  • Water‑soluble core molding for the intricate inner hole — applicability and scope to be confirmed for this project.
  • Multi‑gate gating‑system molding — applicability and scope to be confirmed for this project.
  • Optional shot blasting, sandblasting or pickling is described — applicability and scope to be confirmed for this project.

PROCESS SCOPE

Investment casting and CNC machining are described as the core route. Heat treatment, coating, polishing, balancing, pressure testing, radiographic testing, PPAP or other special processes must be shown as project‑specific unless their scope is confirmed.

Custom Development Capability

Honyang Cast supports drawing‑based development of turbine casing and related investment cast components from manufacturability review through sample approval and repeat production.

  1. RFQ input — submit 2D drawing, STEP/IGES model, material, annual volume, operating conditions and critical characteristics.
  2. DFM review — align casting feasibility, core or gating strategy, machining allowance, datum scheme and inspection approach.
  3. Tooling and sample — develop tooling, produce initial samples and inspect agreed characteristics.
  4. Customer approval — review samples, dimensions and records under the agreed approval process.
  5. Production delivery — supply as‑cast, machined, finished or assembly‑ready parts according to the confirmed scope.

Application Value & Service Requirements

Application Requirement Manufacturing Value
Drawing‑defined fit and function A part‑specific DFM and inspection plan links casting geometry to the actual assembly and operating requirement.
Integrated complex geometry Investment casting can consolidate features and reduce fabrication or excessive stock removal where the approved design supports it.
Repeatable critical interfaces Controlled datums, machining and inspection support consistent assembly of functional surfaces and mating features.
Material and process traceability Agreed material and inspection records provide evidence against the drawing and quality plan.
Product‑specific value Tie smooth internal routing and stable interfaces to the confirmed turbo/EGR/exhaust assembly after application review.

Design Inputs Required From the Customer

  • 2D manufacturing drawing and 3D model in STEP, IGES or another agreed format.
  • Material grade or operating‑performance requirements.
  • Service medium, load, temperature, pressure, speed, vibration or hygiene conditions as applicable.
  • Critical dimensions, GD&T, machining datums and surface‑finish requirements.
  • Required NDT, material certificates, dimensional reports and approval process.
  • Estimated annual volume, batch size and target timing.

CALL TO ACTION

SEND YOUR DRAWING FOR A MANUFACTURABILITY REVIEW

Upload the drawing and 3D model for your turbine casing together with material, quantity, operating conditions and inspection requirements. Our team will review the casting route, machining scope and quality plan before quotation.

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turbine casing-2

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